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Comprehensive Truck Size and Weight Limits Study - Modal Shift Comparative Analysis Technical Report

Appendix G: VMT and Weight Distribution Estimates Methodology

The USDOT's Comprehensive Truck Size and Weight Study, 2014 (2014 CTSW Study) compiled all relevant data, including (1) vehicle classification and weigh-in-motion (WIM) data collected by the states and reported via the Vehicle Travel Information System (VTRIS) and Traffic Monitoring Analysis System (TMAS)  data reporting systems, (2) tables of VMT published on the FHWA website, (3) a custom control-total spreadsheet that includes VMT totals by broad vehicle and highway types for ten groups of states, and (4) WIM data collected under the long-term pavement performance (LTPP) program. Most data covered years from 2010 through 2013, and all data were adjusted to control totals for 2011.

FHWA's process for estimating VMT data started with the 2012 control-total spreadsheet. We adjusted these control totals based on the 2011 VM1 table version that was included on FHWA's website on late January 2014. We factored the 2012 spreadsheet totals up or down so that we precisely matched the 2011 VM1 tables. Using vehicle classification data and the January 2014 website version of FHWA's VM-2 table, we split the control totals for the groups of States, broad classes of vehicle types, and groups of highway types into the 13 vehicle types estimated in the classification data, 12 functional highway classes, and 51 States, adjusting the auto estimates such that the 2011 VM2 tables were precisely matched. Using WIM data, we further split the 13 vehicle types into 28 detailed vehicle classes (VC) and 100 operating weight groups (OGW) needed for the CTSW Study, and developed detailed arrays of axle weights and types for each combination of VC and OGW.

The detailed breakdowns were aggregated to the levels of detail required for each phase of analysis of the 2014 CTSW Study. Bridge analysis, for example, required arrays of axle weights and types for two broad groups of States and with all vehicle classes and OGWs grouped together. Pavement analysis required grouping by the ten regions used earlier (groups of states chosen based on similar truck size and weight characteristics), and required aggregating the 24 truck classes into no more than 10. By starting with the full level of detail needed for all phases of the study, all the phases were able to use the same set of travel data, aggregating as needed to suit their purposes.

VMT Control Totals

The table below shows FHWA's estimated 2012 control totals (in millions of VMT) for broad classes of vehicles on six types of highways in each of ten groups of States (or regions).

Table G1. VMT Control Totals Provided by FHWA

Region/Hwy Type

Auto /MC

Light Trucks

Bus

Single Unit

Combination

Total VMT

1

230,142.388

58,827.182

1,893.698

10,951.156

18,043.832

319,858.256

Rural Arterial

18,048.666

5,891.008

160.022

1,138.271

2,638.827

27,876.795

Rural Interstate

13,333.829

3,447.334

191.004

831.124

4,769.184

22,572.475

Rural Other

32,291.238

12,172.477

238.690

2,123.543

1,469.261

48,295.209

Urban Arterial

80,633.485

18,019.783

695.006

3,290.113

3,184.486

105,822.872

Urban Interstate

38,372.192

7,265.506

346.003

1,572.613

5,188.615

52,744.929

Urban Other

47,462.978

12,031.074

262.973

1,995.491

793.459

62,545.975

2

102,317.575

19,369.021

669.198

3,683.845

3,284.450

129,324.089

Rural Arterial

7,309.897

1,806.959

72.505

495.503

372.679

10,057.542

Rural Interstate

4,695.168

1,014.173

56.251

280.643

533.630

6,579.864

Rural Other

8,599.914

2,446.979

76.038

603.400

298.473

12,024.805

Urban Arterial

41,002.226

7,024.977

214.561

1,106.878

608.372

49,957.013

Urban Interstate

24,294.251

3,568.661

185.803

702.945

1,347.966

30,099.626

Urban Other

16,416.120

3,507.272

64.039

494.476

123.331

20,605.238

3

831,798.463

226,999.903

6,274.314

38,911.724

62,443.344

1,166,427.749

Rural Arterial

99,045.487

33,847.309

853.946

6,020.198

9,954.758

149,721.698

Rural Interstate

60,807.820

16,954.380

784.441

3,449.638

20,170.334

102,166.613

Rural Other

104,195.560

38,837.777

922.285

6,881.630

4,778.102

155,615.355

Urban Arterial

286,972.423

68,991.874

1,622.023

11,128.811

9,259.945

377,975.075

Urban Interstate

128,970.507

30,297.857

1,016.417

5,226.790

14,737.913

180,249.485

Urban Other

151,806.666

38,070.707

1,075.202

6,204.656

3,542.292

200,699.523

4

69,962.445

18,001.568

99.375

1,660.805

4,823.793

94,547.987

Rural Arterial

9,394.728

2,931.631

20.265

247.230

915.966

13,509.819

Rural Interstate

3,624.472

857.857

12.693

104.191

689.670

5,288.884

Rural Other

7,512.484

3,107.282

4.546

252.310

488.709

11,365.331

Urban Arterial

29,725.355

5,692.169

33.571

581.899

1,268.242

37,301.237

Urban Interstate

11,398.468

2,601.995

28.300

267.274

1,425.988

15,722.025

Urban Other

8,306.937

2,810.635

-

207.901

35.218

11,360.691

5

187,276.324

40,164.319

1,585.871

8,858.397

14,365.355

252,250.265

Rural Arterial

29,166.287

7,896.345

280.810

2,031.508

3,106.958

42,481.908

Rural Interstate

14,100.153

2,980.894

194.054

919.745

4,758.350

22,953.198

Rural Other

25,707.647

6,426.714

239.210

1,742.493

1,015.664

35,131.728

Urban Arterial

63,167.416

11,524.719

478.089

2,527.600

2,065.579

79,763.404

Urban Interstate

27,232.586

6,710.331

221.803

1,002.589

3,122.641

38,289.950

Urban Other

27,902.235

4,625.315

171.904

634.462

296.162

33,630.077

6

55,933.755

27,815.150

462.544

2,797.015

7,502.814

94,511.279

Rural Arterial

10,499.871

7,035.578

122.128

764.575

2,186.659

20,608.811

Rural Interstate

6,606.522

3,026.633

54.393

351.011

3,018.520

13,057.079

Rural Other

6,157.461

5,315.492

95.668

537.486

876.911

12,983.018

Urban Arterial

18,840.905

7,427.276

109.021

580.893

603.087

27,561.182

Urban Interstate

7,808.644

1,860.979

32.047

288.747

651.352

10,641.770

Urban Other

6,020.352

3,149.191

49.287

274.303

166.286

9,659.419

7

39,203.433

16,268.682

163.380

3,263.318

2,655.273

61,554.084

Rural Arterial

3,799.037

1,953.920

19.130

456.525

394.951

6,623.562

Rural Interstate

3,302.918

1,381.109

17.362

308.120

591.747

5,601.255

Rural Other

3,963.446

2,201.943

17.277

508.098

330.430

7,021.195

Urban Arterial

15,509.561

5,674.335

58.761

1,083.654

604.165

22,930.476

Urban Interstate

7,634.792

2,738.777

28.163

464.150

528.867

11,394.749

Urban Other

4,993.679

2,318.598

22.687

442.771

205.113

7,982.847

8

68,639.914

26,488.572

761.506

6,869.749

9,289.014

112,048.756

Rural Arterial

9,396.810

5,018.872

140.683

1,358.451

1,593.023

17,507.840

Rural Interstate

6,487.680

3,155.938

74.891

748.073

3,545.053

14,011.634

Rural Other

7,229.228

4,638.608

124.737

1,261.134

1,016.722

14,270.428

Urban Arterial

21,745.139

6,551.912

194.217

1,467.093

995.912

30,954.273

Urban Interstate

9,527.176

3,884.008

63.028

1,031.525

1,668.656

16,174.393

Urban Other

14,253.881

3,239.235

163.950

1,003.473

469.650

19,130.188

9

260,482.111

104,720.560

1,615.655

17,133.808

28,068.647

412,020.781

Rural Arterial

31,553.921

16,696.547

233.001

3,314.790

6,600.044

58,398.303

Rural Interstate

18,920.528

7,625.758

225.897

1,444.271

7,812.748

36,029.202

Rural Other

24,719.519

15,486.602

213.761

3,357.862

3,572.955

47,350.700

Urban Arterial

110,004.623

36,168.935

507.190

5,199.245

4,839.161

156,719.154

Urban Interstate

40,774.431

13,053.516

245.108

2,077.673

4,329.993

60,480.721

Urban Other

34,509.089

15,689.201

190.698

1,739.968

913.746

53,042.701

10

238,897.915

62,432.858

1,229.024

10,830.288

12,881.574

326,271.659

Rural Arterial

15,978.958

5,763.398

133.389

1,366.605

1,925.327

25,167.676

Rural Interstate

10,489.477

3,444.831

63.402

811.895

2,802.008

17,611.613

Rural Other

9,758.448

3,722.067

98.764

692.820

468.759

14,740.859

Urban Arterial

123,835.992

29,261.720

538.559

5,189.753

4,373.754

163,199.779

Urban Interstate

51,892.235

12,148.063

192.499

1,904.365

2,612.487

68,749.649

Urban Other

26,942.805

8,092.778

202.411

864.849

699.240

36,802.083

Grand Total

2,084,654.324

601,087.814

14,754.565

104,960.105

163,358.097

2,968,814.904

Splitting VMT among States, Highway Functional Classes, and 13 FHWA Vehicle Classes

The USDOT study team used available 2012 and 2013 classification data in the newer "TMAS" format, as well as some 2011 and 2012 classification data in the older "VTRIS" format. We processed all the files and summarized total counts by the 13 FHWA vehicle classes for each station. We obtained data from a total of 1,756 classification stations, although some of the stations had much less than the hoped for 24/7/365 data. We used station description files to assign a highway functional class to each station in each State and compiled tables of total vehicle counts for each functional class and State. After assembling this data, we found that the data covered about 40 percent of the functional class / state combination, so we opted to use older, more complete data to cover the gaps. Using the combination of new and old data as well as observed differences in truck percentages as we move to the lower functional classes, we derived a preliminary (unadjusted) estimate of vehicle class proportions for the 13 classes on each highway functional class in each State. FHWA publishes annual estimates of travel by highway type and state (VM-2 table). We applied the preliminary set of vehicle class proportions to the traffic volumes from the January 2014 FHWA website version of the 2012 VM-2 table to convert the vehicle class proportions into preliminary estimates of VMT. As described in the next section, we used WIM data to refine and expand these preliminary estimates. Splitting VMT into 28 Vehicle Classes Used in CTSW Study In FHWA's classification data, vehicles are classified based solely upon the measured number of vehicle axles and their axle spacings.  The advantage WIM measurements offer is that the number of vehicle axles and their spacing are also measured along with the weight of each axle. On the other hand, virtually all the WIM data we obtained came from vehicles traveling in only one lane of a multilane facility, so was very likely biased in the population of vehicles observed. Further, light vehicles were usually filtered out of weight compilations, so we could not use WIM data to derive truck percentage estimates. The team assumed, however, that the right-lane / other-lanes biases were similar for subclasses of the 13 FHWA classes, thus allowing reasonably accurate splitting or reassignment of each class.

As with past studies that have evaluated the effects of truck size and weight policy, the 2014 CTSW Study needs to classify heavier trucks into more categories than are included in the 13-class scheme to allow evaluation of differential changes in travel patterns for particular vehicle configurations (seven-axle triples vs. nine-axle triples, for example). Further, the axle weight distributions for subsets of some of the 13 classes are apt to vary substantially among themselves. Better differentiation among the subsets allows a higher degree of precision in the analysis.

The 2014 CTSW Study used 28 vehicle classes, listed in the table below.

Table G2. Vehicle Classifications Used in the 2014 CTSW Study

Class

Name

Description

1

Auto / MC

Auto and motorcycle

2

LT4

Light truck with 4 tires

3

SU2

Single-unit truck with 6 tires

4

SU3

Single-unit truck with 3 axles

5

SU4+

Single-unit truck with 4 or more axles

6

CS3

Tractor-semitrailer with 3 axles

7

CS4

Tractor-semitrailer with 4 axles

8

3S2

3-axle tractor, 2-axle tandem-axle semitrailer

9

Oth CS5

Other tractor semitrailer with 5 axles

10

3S3

3-axle tractor, 3-axle tridem-axle semitrailer

11

Oth CS6

Other tractor semitrailer with 6 axles

12

CS7+

Tractor-semitrailer with 7 or more axles

13

CT3/4

Truck-trailer with 3 or 4 axles

14

CT5

Truck-trailer with 5 axles

15

CT6

Truck-trailer with 6 axles

16

CT7

Truck-trailer with 7 axles

17

CT8

Truck-trailer with 8 axles

18

CT9+

Truck-trailer with 9 or more axles

19

DS5

Double trailer truck with 5 axles

20

DS6

Double trailer truck with 6 axles

21

DS7

Double trailer truck with 7 axles

22

DS8

Double trailer truck with 8 axles

23

DS9+

Double trailer truck with 9 or more axles

24

TS7

Triple trailer truck with 7 axles

25

TS8

Triple trailer truck with 8 axles

26

TS9+

Triple trailer truck with 9 or more axles

27

Bus2

Bus with 2 axles

28

Bus3

Bus with 3 axles

The team constructed a detailed vehicle classification algorithm that built upon the weight/spacing algorithm used for compiling the LTPP WIM data. By using a combination of axle weights and spacings, we could much more accurately assign vehicles to the correct class.

The team drew upon two sources of WIM data: (1) data submitted to FHWA by each State as part of its traffic monitoring program, and (2) data collected at each LTPP WIM site and compiled by FHWA. The state-supplied data came from 451 WIM stations and included nearly 400 million vehicle observations; the LTPP data included about 250 million weight observations from 19 sites. Most WIM data were from 2010 to 2013.

The team applied the classification algorithm to all the truck weight observations and cross-tabulated the axle-spacing-only, initial 13 classes with the assignment of the same vehicles based on the 28-class, weight-and-spacing algorithm. We developed a cross-tabulation array for each State that allowed us to reassign the 13-class VMT estimates into more accurate 28-class estimates for each State and functional class. Three States, Alaska, North Carolina, and North Dakota, did not have sufficient WIM data to develop their own reassignment arrays, so we used substitute reassignment arrays from the nearby states of Washington, South Carolina, and South Dakota, respectively.

The team proportionally adjusted each of the 28 vehicle class VMTs in each State and functional class such that we precisely matched the FHWA control totals for each region and highway type.

Adjusting VMT to 2011 Published Control Totals

In addition to the VM-2 table described in the previous section, FHWA publishes annual estimates of travel by broad type of vehicle in the VM-1 table. Since the 2014 CTSW Study had settled upon 2011 as the year of analysis, the study team adjusted the 2012 control total estimates to match the published control totals for 2011. Because the year-to-year changes were relatively small, and because we had relatively little interest in travel estimates for the predominant two broad classes (auto/motorcycle and light truck), the team opted for an easily-replicable, three-step adjustment approach rather than a more complicated iterative-proportional-splitting technique.

FHWA first multiplied the VMT estimates for all vehicles in each state and functional class by the ratio of the corresponding 2011 to 2012 VM-2 table estimates. We then calculated ratios of VMT from the 2011 VM1 table (the version posted on the FHWA website on January 22, 2014) to the grand totals for all the vehicles in each broad type of vehicle. Finally, we adjusted auto / motorcycle VMT as needed so that total VMT for all vehicles in each FHWA calibration cell (region / highway type combination) remained unchanged.

Operating Weight and Axle Weight Distributions

The study team used the same WIM data described in a previous section to derive operating gross weight (OGW) and axle weight distributions for use in various phases of the 2014 CTSW Study. The OGW distributions consist of estimates of proportions of VMT in each 2,000-lb. OGW increment with upper bounds from 2,000 to 198,000 lbs., as well as a final increment of 198,001 lbs. and up. There is a unique OGW distribution for each of the 10 regions. For individual vehicle classes, OGW distributions are assumed to be the same on all highway functional classes within a region.  This assumption was necessary because there was insufficient WIM data to develop separate OGW distributions by highway class. The two graphs below provide a good overview of the overall distribution of vehicle classes and operating weights considering all highway travel in the base year. The first graph excludes travel by light vehicles and two-axle trucks to highlight the larger truck classes. Note the dominance of the common 3-S2 configuration when considering all travel on all highways.

Figure G3. VMT by OGW and Truck Class, All Highways

This graph provides a good overview of the overall distribution of vehicle classes and operating weights considering all highway travel in the base year. The line graph plots the Annual Vehicle Miles Traveled (VMT) by millions of miles and the Operating Gross Weight (OGW) by pounds. The graph excludes travel by light vehicles and two-axle trucks to highlight the larger truck classes. Note the dominance of the common 3-S2 configuration when considering all travel on all highways. The OGW distributions consist of estimates of proportions of VMT in each 2,000-lb. OGW increment with upper bounds from 2,000 to 198,000 lbs., as well as a final increment of 198,001 lbs. and up. There is a unique OGW distribution for each of the 10 regions. For individual vehicle classes, OGW distributions are assumed to be the same on all highway functional classes within a region.  This assumption was necessary because there was insufficient WIM data to develop separate OGW distributions by highway class.

The next graph removes the two most common classes (SU3 and 3S2) to show the relative importance of the remaining truck classes.

Figure G4. VMT by OGW and Truck Class, All Highways without SU3 and 3S2

This line graph also plots the Annual Vehicle Miles Traveled (VMT) by millions of miles and the Operating Gross Weight (OGW) by pounds. But, the graph removes the two most common classes (SU3 and 3S2) to show the relative importance of the remaining truck classes. Axle weight distributions consist of numbers of axle per vehicle falling into each of four axle types (steering axle, single load axle, tandem load axle, and tridem load axle) and 40 weight groups for each type of axle (centered on 1,000-lb. categories for single axles, 2,000-lb. categories for tandem axles, and 3,000-lb. categories for tridem axles). For example, weight group 1 for single axles covers axles from 1 to 1,500 lbs.; group 2 includes axles from 1,501 to 2,500 lbs., and so on. Group 40 includes single axles operating at 39,501 lbs. and above. Tandem axle group 1 includes axles from 1 to 3,000 lbs., group 2 axles from 3,001 to 5,000 lbs., etc. 

Axle weight distributions consist of numbers of axle per vehicle falling into each of four axle types (steering axle, single load axle, tandem load axle, and tridem load axle) and 40 weight groups for each type of axle (centered on 1,000-lb. categories for single axles, 2,000-lb. categories for tandem axles, and 3,000-lb. categories for tridem axles). For example, weight group 1 for single axles covers axles from 1 to 1,500 lbs.; group 2 includes axles from 1,501 to 2,500 lbs., and so on. Group 40 includes single axles operating at 39,501 lbs. and above. Tandem axle group 1 includes axles from 1 to 3,000 lbs., group 2 axles from 3,001 to 5,000 lbs., etc.

Each OGW of each vehicle class in each region has a unique axle weight and type distribution. The figure below illustrates a sample of tandem axle weight distributions for selected 3-S2 vehicles in one traffic region. Note the range of prevalent axle weights within a given operating weight group-an important factor to consider when evaluating the relative impacts of a particular configuration operating a particular gross vehicle weight.

Figure G5. 3-S2 Tandem Axle Weights by OGW (Kips)

This figure illustrates a sample of tandem axle weight distributions for selected 3-S2 vehicles in one traffic region. Note that there is a range of prevalent axle weights within a given operating weight group-an important factor to consider when evaluating the relative impacts of a particular configuration operating a particular gross vehicle weight. For the bridge analysis, all axle weights and types for all vehicle classes are grouped together, and the 12 functional classes are grouped into three highway types for each of two regions. For the pavement analysis, the 28 vehicle classes are grouped into 8 classes, all OGWs in each class are grouped together, and the 12 functional classes are grouped into 3 highway types. Other phases of analysis require other groupings of the data.

For the bridge analysis, all axle weights and types for all vehicle classes are grouped together, and the 12 functional classes are grouped into three highway types for each of two regions. For the pavement analysis, the 28 vehicle classes are grouped into 8 classes, all OGWs in each class are grouped together, and the 12 functional classes are grouped into 3 highway types. Other phases of analysis require other groupings of the data.

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